Focusing on pulp molding equipment for over 25 years.
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Focusing on pulp molding equipment for over 25 years.
The automatic rotary tray production line is composed of a pulping system, forming system, drying system, stacking system, vacuum system, high pressure water system and and air compressor system. It is used to produce egg trays, fruit trays, etc.
The automatic rotary tray production line is composed of a pulping system, forming system, drying system, stacking system, vacuum system, high pressure water system and and air compressor system. It is used to produce egg trays, fruit trays, etc. Using waste paper such as waste newspaper, carton paper, office paper, scrap and other waste materials as raw materials, it is prepared into a slurry with a certain concentration through hydraulic crushing, filtration, water injection and other processes, and is vacuumed on a special metal mold by a forming machine. It is absorbed into a wet billet, then dried by a drying line, and then stacked.
The host system consists of a rotary forming machine, a six-layer drying line and a stacking machine. The production line has a large production capacity and a high degree of automation, saving labor costs, less rotary drops, a small mold investment, and a multi-layer highly efficient drying line, saving natural gas.
Which paper tray production equipment is better?Case sharing of BESURE ET6000 automatic egg tray line project in Saudi Arabia.
The production line adopts a fully automatic pulping system, the adjustment accuracy can reach 0.01%, the pulp concentration is stable, and the product quality is good.
The forming machine adopts 4-sided drum molding technology, with a production capacity of 6,000 pieces per hour, and the moisture content of wet blanks is low, about 69-70%, which saves 30% of energy consumption than other manufacturers.
The thermal efficiency of our multi-layer drying line is as high as 90%, with a small footprint, high efficiency and energy saving, and is equipped with a tail gas recovery and recycling system, which reduces the energy consumption by 24% compared with the traditional drying line.
The host system integrates forming, hot pressing, drying, conveying, and stacking. Each process is automatically and continuously completed to realize automatic operation. It is the best choice for the pulp molding industry to cope with the rising labor costs.
Model: ET2200 / ET2700 / ET3600 / ET4300 / ET6000 / ET7200
Production line composition: Forming System: Forming System: 1drop/2drops/4drops rotary (with the function of washing mold / product burrs, equipped with preheating system).
Drying System: 6 layer drying line.
Stacking System: Five channel stacker; six channel stacker (with automatic counting function)
Forming platen size(mm): 1900x400 / 2250x400
Design capacity of production line(based on 30cell egg tray): 2200pcs/hour / 2700pcs/hour / 3600pcs / hour / 4300pcs / hour / 6000pcs / hour / 7200pcs / hour
Forming Type: Rotary drum suction molding
Forming cycle time: ≤ 20 plates/minute
Mold Distribution: 5pc/drop; 6pc/drop(basing on 30 cells egg tray)
Product height: ≤70mm
Heating fuels: Gas, Thermal oil, LPG, LNP or steam(if with steam, the drying system is to be lengthened basing on the specific output capacity)
Control method: PLC + touch screen
Remarks: The above parameters are for reference. Due to the continuous development of technology, relevant data will be continuously updated
| Models | Output Capacity | Floor | Staff | Electricity | Water |
| ET2200 | 2200pcs/hour | 50*18，Height≥4M | 3persons/shift | 120-130KW/Hour | 0.7-0.8Tons/Hour |
| ET2700 | 2700pcs/hour | 50*18，Height≥4M | 3persons/shift | 135-150KW/Hour | 0.9-1.2Tons/Hour |
| ET3600 | 3600pcs/hour | 60*24，Height≥4M | 3persons/shift | 160-180KW/Hour | 1.3-1.5Tons/Hour |
| ET4300 | 4300pcs/hour | 60*24，Height≥4M | 3persons/shift | 210-240KW/Hour | 1.4-1.6Tons/Hour |
| ET6000 | 6000pcs/hour | 70*24，Height≥4M | 4persons/shift | 260-320KW/Hour | 1.8-2.3Tons/Hour |
| ET7200 | 7200pcs/hour | 70*24，Height≥4M | 4persons/shift | 320-360KW/Hour | 2.5-3.0Tons/Hour |
ABOUT BESURE
In 1997, BST team imported the European production line to China and started the business of molded pulp products production. During the past 24 years, BST team dedicate themselves to the development of pulp molding industry and continue to extend to the downstream industry. BST has now become the group corporation of R & D, manufacture and sales of the whole pulp molding production line, mold and moleded pulp products. It' s also a China-Europe cooperative international company with foreign factories around the world and the first listed pulp molding equipment manufacturer in China.
A China-Europe cooperative company and international group.
The 1st listed company of Chinese pulp molding machine manufacturers and high-echnology company.
Focusing on pulp molding equipment for over 24 years, the leader for world high-end pulp molding equipment.
Serving more than 400 customers all over the world with 6 local service centers.
FOUCUS ON PULP MOLDING EQUIPMENT
BeSure headquarter is located in Foshan GuangDong which is the equipment manufacturing center in China, focusing on R&D, manufacturing and sales of various kinds of pulp molding equipment and molds. The factory covers an area of 38000 square meters and has more than 250 employees.
BeSure technical staff accounts for more than 50% of the total number of company. The current staff number for equipment R & D , engineering installation and commissioning, electrical engineering process , technical support, mold design and making, production , quality control , sales is 131 in total, including 8 doctors, 19 masters, covering multiple disciplines such as mechanical, electronic, thermal engineering, fluid mechanics, paper making, product design, engineering design etc...
The equipment workshop is divided into several parts,including cutting, welding, assembling, painting, processing, electrical assembling and so on . There are different kinds of processing equipment such as CNC machine, milling machine, drilling machine, lathe, shearing machine, bending machine, wire cutting machine, etc.
Mold manufacturing workshop includes CNC processing, drilling, mesh covering, polishing, assembly and other processes. The workshop is equipped with tableware and fine packages machine for products R & D, testing and improving. At the same time it's also used for customers visit and technician training.
There is a sample workshop for mold tesing, sampling and small quantity products production. There is an entire equipment testing system including pulping system, vacuum system, high pressure water system, compressed air system for ex factory equipment commissioning to ensure that all the equipment is qualified before shipping. In order to improve the equipment intelligence, BST set up an R&D center in Europe where the world pulp molding industry originated. There are 6 employees currently and the center is focusing on the development of automatic equipment and production line, helping on BeSure technology innovation. At present, BST has several technologies which are the first innovation in China and has several national patents, leading the world pulp molding industry development. In July 2016, BeSure and Siemens achieved the strong alliances to facilitate pulp molding production line towards intelligence.
Feel free to contact us
The first thing we do is meeting with our clients and talk through their goals on a future project.
During this meeting, feel free to communicate your ideas and ask lots of questions.
They are all manufactured according to the strictest international standards. Our products have received favor from both domestic and foreign markets.
Besure Technology was founded in 1997 and is committed to providing one-stop eco-friendly pulp molding equipment solutions.
+86 18823150295
No.5 Yongye Road, Zone A Southwest
Industrial Park, Sanshui District, Foshan, China
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