TSA2-9898 automatic high-speed tableware production line-BESURE

The pulp molded tableware production line is composed of a pulping system, forming equipment, vacuum system, high pressure water system and an air compressor system, and is used to produce disposable pulp molded tableware. The production line uses pulp from sugarcane, bamboo, wood, reeds, straw and other pulp boards as raw materials. The materials are prepared into a pulp with a certain concentration through the processes of hydra pulping, refining, adding chemical additives, etc. They are evenly attached to a special metal mold to form a wet blank product. A disposable pulp molded tableware product is produced through the processes of drying, hot pressing, trimming, and stacking. The average unit capacity of the forming system is 1T / day. And It can be customized per the actual order from the customer.

The biggest feature of the host system is the integration with forming, hot pressing, trimming and stacking. It is automatically and continuously completed without manual transfer, and can be achieved through the line without removing the mold and changing the mesh(completed in 5 minutes). This greatly saves the site, labor and power consumption, and improves the start-up rate, product qualification rate and product quality and provides easy maintenance.

Which manufacturer of environmentally friendly degradable packaging production equipment is good?BESURE TSA2-9898 automatic high-speed tableware machine project case sharing.

BESURE TSA2-9898 automatic high-speed tableware production line project in Hunan has been officially mass-produced, with a single machine up to 800kg/day of production capacity, which greatly enhances the company's paper tableware market competitiveness and market share. Orders are in short supply!The hot pressing part of the equipment adopts the screen frame transfer method, which saves 30% of vacuum and 20% of air pressure consumption.The hot-pressed upper mold has a smooth and non-porous design, and the product qualification rate is over 90%, which is a major technological breakthrough in energy saving and consumption reduction of tableware automatic machines;The single machine covers an area of 23.6 square meters, which is a smaller and more flexible model with higher yield per mu. It is the backbone product of tableware equipment once again impacting the pulp molding industry.

BESURE TSA2-9898 automatic high-speed tableware line host system is integrated, hot pressing, drying, conveying and stacking into one, which can automatically and continuously complete each process and realize automatic operation. It is the best choice for the pulp molding industry to cope with rising labor costs.

Energy-saving

The product transferring uses the motor to drive the mesh frame without vacuum adsorption transfer, saving the air pressure of the vacuum machine.

Workshop space saving

Capacity Each Machine 1Ton, covering 22 square meters, and that is 49kg/square meter/day/machine.

Quick mold installation, mesh change, and long mold cleaning cycle

It takes 2 hours to complete the mold installation; 5 minutes without stopping to change the mesh; 1-3 Month cleaning the mold.

Good Quality of Products

The mesh frame transfer mode makes the product free of process holes and dirt and black spots.

Easy Maintenance

The equipment adopts a pneumatic + servo drive system. The product is driven by the mesh frame. The hot press mold do not need horizontal movement and no accuracy requirements of repeating positioning . The maintenance can be completed by ordinary maintenance workers.

ABOUT BESURE 

In 1997, BST team imported the European production line to China and started the business of molded pulp products production. During the past 24 years, BST team dedicate themselves to the development of pulp molding industry and continue to extend to the downstream industry.  BST has now become the group corporation of R & D, manufacture and sales of the whole pulp molding production line, mold and moleded pulp products. It' s also a China-Europe cooperative international company with foreign factories around the world and the first listed pulp molding equipment manufacturer in China.

A China-Europe cooperative company and international group. 

The 1st listed company of Chinese pulp molding machine manufacturers and high-echnology company. 

Focusing on pulp molding equipment for over 24 years, the leader for world high-end pulp molding equipment. 

Serving more than 400 customers all over the world with 6 local service centers.

FOUCUS ON PULP MOLDING EQUIPMENT 

 BeSure headquarter is located in Foshan GuangDong which is the equipment manufacturing center in China, focusing on  R&D, manufacturing and sales of various kinds of pulp molding equipment and molds. The factory covers an area of 38000 square meters and has more than 250 employees. 

BeSure technical staff accounts for more than 50% of the total number of company. The current staff number for equipment R & D , engineering installation and commissioning, electrical engineering process , technical support, mold design and making, production , quality control , sales is 131 in total, including 8 doctors, 19 masters, covering multiple disciplines such as mechanical, electronic, thermal engineering, fluid mechanics, paper making, product design, engineering design etc... 

The equipment workshop is divided into several parts,including cutting, welding, assembling, painting, processing, electrical assembling and so on . There are different kinds of processing equipment such as CNC machine, milling machine, drilling machine, lathe, shearing machine, bending machine, wire cutting machine, etc.

Mold manufacturing workshop includes CNC processing, drilling, mesh covering, polishing, assembly and other processes. The workshop is equipped with tableware and fine packages machine for products R & D, testing and improving. At the same time it's also used for customers visit and technician training.

There is a sample workshop for mold tesing, sampling and small quantity products production. There is an entire equipment testing system including pulping system, vacuum system, high pressure water system, compressed air system for ex factory equipment commissioning to ensure that all the equipment is qualified before shipping. In order to improve the equipment intelligence, BST set up an R&D center in Europe where the world pulp molding industry originated. There are 6 employees currently and the center is focusing on the development of automatic equipment and production line, helping on BeSure technology innovation. At present, BST has several technologies which are the first innovation in China and has several national patents, leading the world pulp molding industry development. In July 2016, BeSure and Siemens achieved the strong alliances to facilitate pulp molding production line towards intelligence.

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