Common Technical Problems And Solutions Of Pulp Molding Machinery

September 04, 2023

Pulp molding machinery

may encounter various technical problems during operation, the following are some common problems and possible solutions:

Slow or unstable production:

Check raw material quality: Make sure that the quality of the pulp used meets the specified standards.

Inspect Mechanical Equipment: Check for mechanical parts that are damaged or need maintenance.

Adjust mold and molding machine parameters: timely adjust mold size and mechanical parameters to improve production speed and stability.

Product quality is unstable:

Check pulp quality: Make sure the pulp is uniform in moisture, composition and quality.

Check the mold condition: whether the mold is damaged or needs to be replaced.

Adjust temperature and pressure: Adjust the temperature and pressure settings of the molding machine according to product requirements.

Die wear and short life:

Use high-quality mold materials: Choose wear-resistant materials to prolong mold life.

Regular Maintenance: Regularly clean and lubricate the molds to reduce wear.

Reduce tooling frequency: Rotate multiple tools where possible to spread wear.

Mechanical failure:

Regular maintenance: Carry out regular mechanical maintenance, including cleaning, lubricating and tightening screws, etc.

Replace Damaged Parts: Replace damaged or worn mechanical parts in a timely manner to prevent larger failures.

Train operators: Make sure operators are familiar with the use and maintenance of machinery.

Energy consumption is too high:

Optimize the production process: optimize the production plan and sequence to reduce the number of mechanical starts and stops.

Adjust temperature and pressure: Adjust temperature and pressure as needed to reduce energy consumption.

Use efficient equipment: Consider upgrading to more energy-efficient molding machinery.

High scrap rate:

Quality Control: Strict quality control procedures are implemented to ensure that products meet specified standards.

Operation training: train operators to improve operation skills and quality awareness.

Regular inspection of equipment: Regular inspection of mechanical equipment to detect and solve potential problems in a timely manner.

When resolving technical issues, safety and quality control should always be prioritized to ensure a smooth production process with minimal disruption to production. If you encounter problems that cannot be solved, it is recommended to seek professional mechanical maintenance personnel or technical support from the manufacturer.

Basic Information