The development of milk tea and coffee in the beverage industry in recent years can be said to have broken out of the dimensional wall. According to statistics, McDonald's consumes 10 billion plastic cup lids each year, Starbucks consumes 6.7 billion plastic cup lids each year, the United States consumes 21 billion plastic cup lids each year, and the European Union consumes 64 billion plastic cup lids each year.
With the implementation of the plastic ban and the boom of the takeout industry, the global demand for paper cup lids has increased rapidly.
However, due to the loose seal between the cup lid and cup mouth, beverage spillage is a common problem, which seriously affects the overall image of the product and the user experience. In order to overcome this common technical problem, Besure Technology continues to innovate production processes and solve industry pain points.
TSMP-9570 fully automatic pulp molded cup lid machine is a high-tech product developed by Besure Technology. It is a sealing lid equipment used to produce disposable pulp molded cup lids, cups and catering products. It is suitable for tea catering and takeaway. , food packaging and other industries.
The equipment is fully driven by servo motors, with fast operation speed and high precision. Taking cup lid products as an example, each cycle is as low as 35 seconds and can reach a daily production capacity of 100,000 pieces.
1. Running process
Molding: This equipment adopts a flip-up, lift and slurry suction forming method with excellent performance. It has the characteristics of avoiding slurry pockets and uniform slurry suction, ensuring uniform product thickness. On the other hand, the independent pipeline control of vacuum and air pressure in this molding method effectively prevents water from blowing back during the production process;
Pre-pressing: After the product is formed, it enters the pre-pressing process. The equipment has its own pre-pressure function, which can produce products with small angles, locally 0°, and effectively reduce the moisture content of the product;
Hot pressing: The pre-pressed wet blank product is transferred to the hot pressing process. The hot pressing uses a servo motor to drive the mechanical eccentric connecting rod boosting mechanism, which ensures precise positioning and uniform force.
In addition, the equipment is equipped with fully automatic integrated post-processing processes such as automatic product detection, in-line trimming and punching, automatic film packaging, and boxing, which greatly saves labor costs and realizes "unmanned factory" production.
2. Technical advantages
(1) Higher operating accuracy
The whole machine is driven by servo motor, with fast speed and high precision.
(2) Can produce small-angle products
With cold pressing function, it can produce products with small angles and local zero degrees.
(3) Products are more refined
Achieve one-time undercut molding to ensure uniform thickness at the bottom of the product and a high degree of standardization.
(4) Fast speed and high production capacity
Each cycle of ordinary products is 35s to 45s, and can reach a daily production capacity of 100,000 pieces.
(5) Cleaner and safer
All servo mechanical structures, no pollution caused by hydraulic system leakage; no need to replace hydraulic oil. All moving positions are covered and equipped with sensors to ensure safe operation.
(6) Intelligent cost saving
Fully automatic integrated production, one worker can control 3 machines, saving labor and increasing yield rate.
3. Product features
The TSMP-9570 fully automatic pulp molding cup lid machine is particularly suitable for producing high-end products with low draft angles and sealing lid products.
(1) Green and environmentally friendly
Made from virgin pulp, it degrades naturally; it is safer and more hygienic, environmentally friendly and safe to use.
(2) Sealed and leak-proof
Upgraded card slot design, tight buckle, efficient sealing, and not easy to loosen.
(3) Fine workmanship
Anti-slip, anti-fall, and has outstanding texture.
In recent years, BesureTechnology has continued to focus on solving the needs of production and life, and has unswervingly pursued the path of scientific and technological innovation.
The fully automatic pulp molding cup lid machine is driven by a full servo motor, with fast speed and high precision. The lid is buckled 50 times, with strong sealing, high degree of snapping, safety and no side leakage! The combination of high-precision molds and high-demand equipment is a huge research achievement of Besure Technology.
As the takeout market gradually becomes more popular, the development of industries such as sealed cups and paper cup lids has broad prospects. This equipment integrates low energy consumption and high productivity, and can reach a daily production capacity of 100,000 pieces, which can meet the market demand for project products.
In order to accelerate the construction of an efficient, low-carbon, and circular green manufacturing system, my country has proposed the "Made in China 2025" plan and regards green development as an important guideline to promote the green development of industry and society as a whole.
Keep up with policies and innovate at the forefront. Besure Technology actively promotes scientific research on advanced energy-saving technologies. The intelligent technical equipment of the TSMP-9570 fully automatic pulp molding cup lid production line integrates low energy consumption and high productivity to improve quality, efficiency and cost in an all-round way to maximize customer benefits. .
"Paper" is green life, Besure continues to protect the pulp molding environmental protection industry.